Machinery and turn key lines for the production of fruit juices and concentrates from apples, berries and vegetables.

• Reception lines, mills, mash heaters, hydraulic presses membran filter, adsorbers, evaporator and aroma plants
• Engineering, installation and start-up
• World wide experience and proven designs

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Dosing-Hasp for the flushing channel

• Dosing and stopping devices for controlling the fruit flow
• Integrated water and dirt separation
• Optionally with stone trap

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Dosing slide for water tight closing of pome fruit silos and dosing into the flushing channel

• Flooding of the silos enables unloading via truck
• Water tight «Airmatic» seal
• Steady dosing of pome fruit into the flushing channel

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Vertical screw elevator for transporting pome fruit

• High throughput with a small footprint
• High reliability with low maintenance
• Efficient separation of water and dirt
• Fresh water cleaning if needed

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High lifting capacity between high slopes using a small space.

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Roller table for sorting and cleaning of pome fruit

• Full inspection of fruit surface through rotating, gripped rollers
• Automatic dirt removal via rinsable tray underneath the belt
• Integrated cleaning nozzles

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Allows manual selection and elimination of poor quality citrus fruit for processing.

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Dewatering screw conveyor for screenings

• Screw conveyor with an integrated dewatering zone
• Transport and dewatering of screenings from the flushing water circuit

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Transport screw conveyor for discharging and conveying of pomace

• Variable length and inclination of the conveyor
• Robust design and execution
• Easy access

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The Dosing slide is used for isolate pome fruit silos and dosing into the flushing channel

Even and controlled fruit discharge into the flushing channel

• Variable opening and closing times
• Robust pneumatic drive

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Mechanical washing citrus with rotating brushes with water spray injection.

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Citrus online sizer by inclined rails with adjustable motorized rollers.

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Grinding mill for apples, pears, berries and vegetables

• Bucher grinding technology for optimal mash structure
• High yield and throughput during juice extraction
• High grinding capacity with low energy consumption
• Easy cleaning and maintenance

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Grinding disc mill for apples, pears, berries, vegetables and herbs

• Optimal mash structure increases yield and throughput during juice extraction
• Minimal oxidation 
• Low noise emission 
• Easy cleaning and maintenance 
• Independently adjustable milling and feeding drives

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Roller mill for the crushing of berries and stone fruits

• Original and well established Bucher concept, which allows the creation of optimal mash structure
• High yield and throughput during juice extraction
• Continuously adjustable grinding gap with a more flexible degree of digestion
• Electronic overload protection
• Easy cleaning and maintenance

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Crusher system allows processing without previous natural juice or concentrate defrost stored in drums and prevents taste alteration by overheating

• Control of the whole process
• Pneumatic system of double lifting
• CIP spray cleaning system. of air compressor Coupling option

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Semi-automatic dump system for liquid juice drums.

Semiautomatic system dump drum that contain in liquid state juice and pumping the product discharged until the next process. Possibility of coupling a bags drainer. 

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Universal hydraulic filter press for the extraction of juice from apples, pears, berries, stone fruits and vegetables

• Highest juice yield with little suspended solid content
• Completely closed and secure hygienic design
• Integrated one to three step leaching system
• High reliability and low maintenance
• Self optimizing process control with data recording
• Proven unique design

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Universal hydraulic filter press for the extraction of juice from apples, pears, berries, stone fruits and vegetables

• Highest juice yield with little suspended solid content
• Completely closed and secure hygienic design
• Integrated one to three step leaching system
• High reliability and low maintenance
• Self optimizing process control with data recording
• Proven unique design

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Universal hydraulic filter press for the extraction of juice from apples, pears, berries, stone fruits and vegetables

• Highest juice yield with little suspended solid content
• Completely closed and seccure hygienic design
• Integrated one to three step leaching system
• High reliability and low maintenance
• Self optimizing process control with data recording
• Proven unique design

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Universal hydraulic filter press for the extraction of juice from apples, pears, berries, stone fruits and vegetables

• Highest juice yield with little suspended solid content
• Completely closed and secure hygienic design
• Integrated one to three step leaching system
• High reliability and low maintenance
• Self-optimizing process control with data recording
• Proven unique design

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lnstantaneous separation of juice and essential oil

• one single operation
• maximised juice yield 
• adaptable fruit peels
• optional cleaning system

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High quality and performance solid - liquid separation system by rotating auger and perforated mesh, dragging and pressing the product throughout its length.

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High quality and performance solid - liquid separation system by perforated mesh and helical paddles rotating at high speed, driving the product for sieving.

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Hydraulic filter press for dewatering of municipal and industrial sludge

• High degree of dewatering 
• Low disposal and drying costs 
• Reliable process and control system 
• Self-optimising process operation 
• Continuous operation without supervision 
• Minimal labour costs 
• Minimal maintenance costs

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Hydraulic filter press for dewatering of municipal and industrial sludge

• High degree of dewatering 
• Low disposal and drying costs 
• Reliable process and control system 
• Self-optimising process operation 
• Continuous operation without supervision 
• Minimal labour costs 
• Minimal maintenance costs

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Hydraulic filter press for dewatering of municipal and industrial sludge

• High degree of dewatering 
• Low disposal and drying costs 
• Reliable process and control system 
• Self-optimising process operation 
• Continuous operation without supervision 
• Minimal labour costs 
• Minimal maintenance costs

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Hydraulic filter press for dewatering of municipal and industrial sludge

• High degree of dewatering 
• Low disposal and drying costs 
• Reliable process and control system 
• Self-optimising process operation 
• Continuous operation without supervision 
• Minimal labour costs 
• Minimal maintenance costs

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Collecting screw conveyor for residue discharge from the Bucher HPX/HPS press

• Hopper volume sufficient for residue of a press charge
• Fast discharge of the hopper
• Four sizes for 1–4 presses

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Manual unit

 

•  Micro bubble size
•  Instant saturation
•  Sterile gas and steam filters

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Automatic unit

 

Designed for fast and accurate injection and dissolution of air or oxygen, Bucher Denwel provides a fully automated solution for continuous wort aeration. 

• Micro bubble size
• Instant saturation
• O2 analyzer controlled

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Propagation, Storage, Pitching 

• Various yeast strains 
• Flexible design 
• Highest hygienic standard 

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For beer recovery from surplus yeast

• short payback period
• economic system with diafiltration
• high quality of recovered beer

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Automatic unit

 

• Safe beverage transfer
• Automatic air removal
• Minimizes extract losses
• Instant reconnection from empty to selected tank
• Controlled beer flow to minimize oxygen pickup

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D.E. free crossflow beer filtration with polymer membranes

• Bright, yeast free filtered beer
• High flexibility for a wide range of beer types
• Easy to operate

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Kieselguhr/PVPP preparation and deaeration vessel

 

• Final Oxygen below 30 ppb
• CO2/N2 and energy savings
• Safe & hygienic design
• Turnkey unit or upgrade

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The small filter for beer and beverage filtration

• compact design
• plug & play
• best value for money

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The new generation of candle filter offers the most efficient and economical solution

• Reduced pre- and postrun
• Reduced beer losses
• Reduced cleaning water consumption

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Candle filter for PVPP stabilisation and treatment of beer and other beverages

• Reliable beer stabilisation
• Low PVPP losses
• Easy to handle

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For particle and final filtration of beer after precoat filters

• two chamber design
• safe particle retention
• efficient back wash

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The compact dosing unit provides continuous dosing of one or more additives into beverage, water or cleaning solution.

• Full capacitx range
• Vessels with stirrer
• Precies and reliable dosing

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Designed for fast and accurate dosage of deaerated water. Bucher Denwel provies a fully automated solution for continuous blending ensuring consistent product quality.

Automatic unit

• Instand blending an CO2 saturation
• Multiple valve control for precise blending
• Alcohol, extract and CO2 analyser controlled

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Column cold unit

 

• Final oxygen below 10 ppb
• Carbonation of deaerated water
• No vacuum required
• Low CO2 / N2 consumption

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Mobile manual unit

• Micro bubble size
• Instant saturation
• No CO2 and flavor loss
• Efficient, hygienic design

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Semi-automatic unit

• Micro bubble size
• Instant saturation
• Precise CO2 injection
• CO2 ratio controlled

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Automatic unit

 

• Micro bubble size
• Instant saturation
• Precise CO2 injection
• CO2 analyzer controlled

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High concentration unit

• All types of beverages
• Precise CO2 / N2 dosing
• Integrated CIP
• Integrated cooling
• Direct connection to the filler

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Manual unit

• Improves foam stability
• Micro bubble size
• Instant saturation
• Efficient, hygienic design

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Automatic unit

• Efficient, hygienic Injector
• Micro bubble size
• Instant N2 dissolution
• PLC controlled

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High concentration unit

• Creamy head and avalanche effect
• Long-lasting foam stability
• Efficient and precise nitrogen control
• Optional Decarbonation

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Thermal dealcoholisation of beer

• Processing at lowest temperatures <38 °C
• Dealcoholisation down to <0.03 % vol.
• Suitable for filtered and non-filtered beer

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Pasteurization is a heat treatment with the purpose of improving the microbiological stability of the beverage in order to prolong its shelf life.

• Gentle and precise heat treatment
• Consistent Pasteurization
• Heat recovery up to 96%

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Skids for cold sterile filtration of beer

• Standardised skids for easy installation
• Prefiltration – sterile filtration – media filtration all on one skid
• Maximum safety and cartridge lifetime

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• Three sizes of caustic and acid vessels
• For tanks, pipes and equipment cleaning
• Automatic temperature control
• Optimal cleaning performance

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• Caustic, acid and water recovery vessel
• For tanks, pipes and equipment cleaning
• Automatic CIP sequencing
• Intuitive and simple user interface
• Optimal and consistent cleaning performance

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• Fully automatic CIP programs ensure perfect cleaning
• Economical production due to full automation
• Individual programming of each cleaning circuit
• 3, 4 or 5 vessel system
• Vessel size up to 20 m3
• Up to 6 different cleaning circuits

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The reliable solution for D. E. free beer filtration with ceramic membranes

• Absolutely yeast free beer
• Sterilization 85°C possible
• Long life time of membranes
• No frequent membrane change
• No expensive cleaning agents

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Bucher Denwel provide the complete equipment for the COLD BLOCK.

• yeast plant & beer recovery
• fermentation & maturation cellar
• filtration & bright beer cellar
• water deaeration & blending
• CIP

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Cross-flow ultrafiltration unit for the clarification of fruit juices, and fruit wines, aqueous plant extracts, and fermentation broths

• Maximum product yield and excellent juice quality
• Tubular membranes allow high solid concentrations
• Modular design, high performance on small footprint
• Reliable and fully automated system • Integrated CIP system and tank management

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For wine, cider, fruit juice, vinegar and other food products

• standardized units
• skid-mounted
• ready to use

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The new generation of candle filter offers the most efficient and economical solution

• Reduced pre- and postrun
• Reduced beer losses
• Reduced cleaning water consumption

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For precoat filtration in various applications

• horizontal filter element
• centrifugal discharge
• for syrup, beverages and food products

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Upgrade from polysulfon filter to a modern ceramic filter.

• easy, fast and economic
• robust ceramic element
• long service life

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Adsorption systems for clear and cloudy fruit juices

• Ideal for hazestabilisation, decolourisation and debittering to meet customer’s product specifications
• Enhanced product quality without the use of additives
• Minimal processing cost
• Fully automatic, PLC control and PC based operation systems

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Ion Exchange systems for treatment of fruit juices and syrups

• Production of acid reduced or deionised fruit juices and fruit sugar syrups according to customer’s specifications
• Minimal processing cost
• Fully automatic, PLC control and PC based operator interface

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Mash-Heaters for heating mash to receive better extraction of juice and colour for core fruits and berries

• Pipe in pipe tubular design
• Gentle heating
• Compact and modular design
• Automated control system
• Easy to clean

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Tubular falling film evaporator system for the production of concentrated fruit juices and aroma essences

• Single pass design for maximal product yields
• Energy efficient multi stage system
• Integrated, independently controlled pasteurizer
• Sophisticated liquid distribution for long cleaning intervals
• Optimized CIP with high performance spray nozzles

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Evaporator systems for various applications in the dairy industry

• Multiple effect concentrators
• Milk evaporators with MVR or TVR
• Little temperature stress of the products
• Long batch-time with milk products
• Design upon customer‘s request

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Belt dryer for continuous vacuum or freeze drying or lyophilisation of food products

• Continuous and gentle product drying
• Minimal oxidation
• Low energy consumption
• Minimal flavour losses
• Product specific feeding and discharging systems
• Fully automated operation & cleaning

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The drying cabinet DryCab for efficient and flexible vacuum or freeze drying (lyophilisation) of heat sensitive products with frequent product changes

• For liquid products or powders
• No oxidation and contamination
• Gentle drying of products
• Automated operation with process profile

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Zeolite reactors for the gentle vacuum drying or freeze drying /lyphilisation of products by mean of water adsorption

• Maximum quality of dried products
• Best aroma retention
• Flexibility of production
• Selective process
• Batch or continuous process

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Top-innovation for the development and evaluation of vacuum drying processes

• Efficient and flexible
• Easy to use
• Continuous drying operation
• Short installation and cleaning time
• Rapid optimization of drying processes
• Visible drying process by the use of glass housing

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Our microwave vacuum dryers are designed for small quantity-production line or product development of puffed and/or crunchy products.

• Infrared batch dryer
• Fast drying with low thermal conductivity
• Measurable increase of aroma of dried products
• Individual balance of energy between microwave power and infrared heating

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CIP - Cleaning in place - is a process to reliably and safely clean production lines.

• Costs saving operation 
• Re-used cleaning solutions
• Reduce pollution 
• Ideal cleaning result through pre-defined target value

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• Caustic, acid and water recovery vessel
• For tanks, pipes and equipment cleaning
• Automatic CIP sequencing
• Intuitive and simple user interface
• Optimal and consistent cleaning performance

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• Three sizes of caustic and acid vessels
• For tanks, pipes and equipment cleaning
• Automatic temperature control
• Optimal cleaning performance

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• Fully automatic CIP programs ensure perfect cleaning
• Economical production due to full automation
• Individual programming of each cleaning circuit
• 3, 4 or 5 vessel system
• Vessel size up to 20 m3
• Up to 6 different cleaning circuits

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